Dry Mortar Production Line

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Introduction of Dry Mortar
1. In contrast to job-site mortars, dry mortar is also called pre-mixed mortar, which is produced in the factory with dedicated facilities on batching and blending of ingredients in highly-controlled process. It can be used directly just by adding water in job site.
2. It has advantages of consistent quality, controlled inventory, saving time and labor costs. By adding different chemical additives, it has fine properties of bond, thermal and acoustic insulation, crack-resistance, workability, water-retention, wear-proof, anti-corrosion, etc.
3. Dry mortar can match different kinds of new construction materials by improving formulation. These good properties not only improve building's quality and life greatly, but also decrease the usage of mortar in a large degree.
4. The demand for dry mortar has increased rapidly due to its outstanding merit comparing with the mortar made in job-site.

Applications

  • Adhesive & Plastering Mortar
  • Insulation Mortar
  • Tile Adhesive
  • Tile Grout
  • Waterproofing Putty
  • Decoration Mortar

Types of Dry Mortar

Type Description
Bonding Mortar Masonry mortar, wall and floor tile adhesive mortar, anchorage mortar etc
Decoration Mortar Decorative plaster, inner and outer wall putty, colorful decoration mortar etc
Protection Mortar Water-proof mortar, anti-corrosion mortar, self-leveling mortar, wear resistance mortar, thermal insulation mortar, sound insulation mortar, repair mortar, mildew-proof mortar, shielding mortar etc.

Raw Materials

Item Description
Binders Cement, hydrated lime, anhydrite, gypsum
Filler Silica sand, quartz sand, limestone, dolomite, expanded perlite etc
Mineral admixture Ground granulated blast furnace slag, fly ash, pozzolana, fine silica powder etc
Water-retention and thickening material
Chemical additives Cellulose esters, super plasticizer, air entraining agents, accelerating agents, retarding agents, de-foaming agents, hydrophobic agents, and etc

Main Configuration of Dry Mortar Production Line
Raw Material Storage Silos / Sand Drying Unit / Bucket Elevator / Spiral Conveyor / Weighing System / Mixer / End Product Hopper / Bagging System / De-dusting System / Computer Control System / Air Compressor / Air-phase Balance System / Steel Structure/ End Products Storage Silos

Technical Parameters of Dry Mortar Production Line

Mode Capacity Area Height Note
Simple 1~15t/h 40m2 5~10m Manual batching and packing
Basic 5~15t/h 40-60m2 6~10m Manual batching, automatic packing
Semi-automatic Serial 5~15t/h 40~80m2 8~12m Automatic batching of coarse material, manual batching of additive, automatic packing
Semi-automatic Tower 5~50t/h 40~100m2 10~25m Automatic batching of coarse material, manual batching of additive, automatic packing
Fully Automatic Tower 5-100t/h 60~500m2 10~25m Automatic batching of all raw material and packing

Flow Chart of Dry Mortar Production Line

Related Names
Ready Mix Production Line

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